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Electrical xem truc tiep bong da Busbar Supplier
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Electrical xem truc tiep bong da Busbar Supplier

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Chalco adheres to high-quality xem truc tiep bong da production, contact us to obtain a quotation.

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Busbars are typically made of conductive metals such as copper or xem truc tiep bong da. These materials are chosen due to their excellent electrical conductivity, mechanical strength, and relatively low cost. Copper is often preferred for its superior conductivity and thermal performance, while xem truc tiep bong da is favored in applications where weight and cost are significant considerations. In some cases, busbars may also be coated or plated with materials like tin or silver to enhance their conductivity and resistance to oxidation.

Chalco-reliable supplier of conductive xem truc tiep bong da busbar products

Product range:Chalco offers a comprehensive range of electrical busbars, including xem truc tiep bong da, copper, and copper-clad xem truc tiep bong da options. Popular EC-grade xem truc tiep bong da alloys include 6101, 1050, 1060, 1070, 1100, 1350, 6061, 6063, and 6082.

Processing capability:With advanced manufacturing processes such as hollow billet casting, three-roll rolling, cold drawing, and CNC machining, Chalco ensures consistent mechanical and electrical performance. We also provide bending, tin plating, nickel plating, copper cladding, and other custom finishing services.

Standards compliance:Chalco's EC-grade xem truc tiep bong da busbar products conform to international standards including ASTM B317, ASTM B236, IEC 60105, ISO 209-1/2, DIN EN 755-2, and EN 573-3.

Partnership network:Chalco collaborates with leading manufacturers in sectors like transformers, switchgear, power capacitors, and electric tools, delivering reliable xem truc tiep bong da solutions across the global energy industry.

Chalco xem truc tiep bong da busbar partner

Chalco conductive xem truc tiep bong da busbar

  • Reduce System Costs: Chalco copper busbars help lower overall system expenses through efficient design and manufacturing.
  • Improve Reliability and Thermal Performance: Enhanced reliability and heat management ensure long-lasting and stable performance.
  • Eliminate Wiring Errors: Pre-assembled busbars eliminate the complexity of wiring, reducing installation errors.
  • Lower Inductance and Impedance: The design minimizes inductance and impedance, enhancing electrical efficiency.
  • Provide More Interconnection Options: Multiple interconnection choices make it adaptable for various electrical systems.
  • Save Time and Costs: Our in-house coating process streamlines production, reducing the need for outsourcing and cutting costs.

Chalco copper clad xem truc tiep bong da busbar and laminated busbar

Copper vs tuong thuat truc tiep bong da vs: CCA bus or bimetallic conductive bus, it is the third generation of "new energy-saving conductor materials".

Laminated busbar:Laminated busbars consist of multiple conductive metal layers (copper or xem truc tiep bong da) separated by thin dielectric materials, offering advantages like enhanced reliability, reduced heat, and low inductance compared to single-layer busbars and cables.

conductive copper clad xem truc tiep bong da busbar

Advantages of Copper-Clad xem truc tiep bong da Busbars

  • Lighter Weight: Reduces transportation and installation costs.
  • Excellent Conductivity: Copper layer provides high electrical conductivity.
  • Cost-Effective: xem truc tiep bong da core with copper cladding offers a budget-friendly solution.
  • Corrosion Resistance: Copper coating protects against corrosion, extending lifespan.
  • Mechanical Strength: Strong and flexible, ideal for complex electrical installations.

Advantages of Laminated Busbars

  • Reliability: Compact pre-assembly reduces installation errors and ensures performance with HiPot and partial discharge testing.
  • Heat Reduction: Compact design and cooling plates lower heat and improve airflow efficiency.
  • Low Inductance: Multi-layer structure minimizes stray inductance, enhancing system efficiency.
  • Clean Energy Applications: Paired with IGBT, supports efficient power in solar and wind sectors.
  • Edge Sealing: Options include open edge, crimped seal, and epoxy filling.

Chalco busbar auxiliary products

Chalco offers a range of high-quality auxiliary products to complement our xem truc tiep bong da, copper, and copper-clad xem truc tiep bong da busbars, ensuring reliable connections and efficient performance in electrical systems.

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Auxiliary Product
  • Busbar Connectors
    Busbar Connecxem truc tiep bong dar

    Material:xem truc tiep bong da, copper, copper-clad xem truc tiep bong da.

    Connect different busbars to ensure stable current transmission.

  • Busbar Terminal Connectors
    Busbar Terminal Connecxem truc tiep bong dar

    Material:Copper, copper-clad xem truc tiep bong da.

    Connect cables or equipment to busbars for secure electrical connections.

  • Busbar Support Brackets
    Busbar Support Bracket

    Material:xem truc tiep bong da, copper (less common)

    Connect different busbars to ensure stable current transmission.

  • Grounding Busbars
    Groundxem truc tiep bong dag Busbar

    Material:xem truc tiep bong da, copper.

    Used for grounding to ensure safety and protection.

  • Conductive Joints & Adapters
    Conductive Joxem truc tiep bong dat

    Material:Copper, xem truc tiep bong da, copper-clad xem truc tiep bong da.

    Connect busbars or cables with low contact resistance.

Manufacturing Processing and Customization capabilities

Chalco xem truc tiep bong da is a leading manufacturer of high-performance xem truc tiep bong da busbars, offering comprehensive processing, customization, and manufacturing capabilities to meet diverse industrial and electrical applications. Our state-of-the-art facilities ensure precision machining, advanced material cladding, and high-quality surface treatments to enhance performance, durability, and reliability.

Surface treatment for enhanced performance

To improve the durability, conductivity, and corrosion resistance of our xem truc tiep bong da busbars, we offer the following surface treatments:

  • Anodizing – Forms a dense oxide layer to enhance corrosion resistance.
  • Electroplating – Options include silver, tin, or nickel plating to increase electrical conductivity and oxidation resistance.
  • Ensures long-term performance in harsh environments.

Precision machining & customization capabilities

We offer precision machining services based on your electrical and structural requirements, including:

  • Cutting: Custom length adjustments, with a maximum length of 6 meters.
  • Drilling & Punching: Precision hole placement for electrical connections.
  • Bending & Shaping: Tailored bending to fit specific assembly needs.
  • BCustom Dimensions: Thickness from 0.15mm to 40mm, width from 10mm to 200mm, with flexibility to meet your specific needs.
drillxem truc tiep bong dag
bendxem truc tiep bong dag

Copper Cladding & Insulation Protection

Our specialized copper cladding and insulation techniques enhance conductivity, corrosion resistance, and electrical safety:

  • Copper-Clad xem truc tiep bong da Processing: Using explosive welding, rolling cladding, and hot-dip cladding techniques to form a high-strength copper-xem truc tiep bong da composite layer, improving conductivity and mechanical performance.
  • Insulation Coatings: Powder coating, epoxy resin coating, etc., to prevent electrical leakage and corrosion.
  • Bending – Tailored shaping to fit complex assembly requirements.
  • Insulation Sleeves: PVC, heat shrink tubing, and silicone rubber options for additional protection in high-voltage applications.
xem truc tiep bong da clad
xem truc tiep bong da clad

Performance & Quality Assurance

All products undergo rigorous testing to ensure reliable electrical and mechanical performance:

  • Conductivity tests
  • Temperature rise tests
  • Bending and mechanical strength tests

Quality Assurance

At Chalco xem truc tiep bong da, we combine high-precision manufacturing with advanced processing technologies, ensuring reliable, high-quality xem truc tiep bong da and copper-clad busbars for global industrial and electrical applications.

For further inquiries or customized solutions, contact us today for a quick quote!Quick Quote

Chalco offers more than just busbar products—Comprehensive Solutions for Your Projects

At Chalco, we deliver not only top-quality copper and xem truc tiep bong da busbars but also complete project solutions tailored to your needs. Our xem truc tiep bong da busbars and electrical connectors are ideal for power distribution systems, offering cost-effective, reliable performance.

1. Temperature Rise Management

  • Thermal Conductivity: xem truc tiep bong da has lower thermal conductivity than copper, requiring an increase in surface area to enhance heat dissipation efficiency. Copper's superior thermal conductivity allows for higher heat dissipation efficiency, but good ventilation design is still necessary to optimize performance.
  • Heat Exchange: The design should consider better heat exchange mechanisms to compensate for xem truc tiep bong da's thermal conductivity shortcomings.

2. Available Space Size Design

  • xem truc tiep bong da is ightweight and easy to handle, suitable for compact spaces. Copper, typically heavier, requires careful consideration of its impact on supporting structures.
  • Custom Design: Ensure that busbars fit the space limitations of cabinets, switchgear, and distribution panels.

3. Installation Methods and Locations

  • Industry Standards: Follow IEEE, UL, and NEMA standards to determine the feasibility of using connectors and bus systems.
  • Experience and Knowledge: Design engineers should recommend the best installation locations and methods based on material properties.

4. Maintenance Management

  • Corrosion and Thermal Expansion/Contraction: xem truc tiep bong da, regularly check for corrosion and monitor thermal expansion/contraction. Copper has better corrosion resistance, but regular inspections are still necessary in harsh environments.
  • Fastener Management: It is strongly recommended to regularly inspect fasteners and establish a torque plan to prevent loosening.

5. Protection Options

  • Coating Protection: Consider dielectric coatings, such as epoxy powder coatings, to enhance environmental protection.
  • Diverse Design: Both xem truc tiep bong da and copper allow for the use of laminated busbars and insulated bus connectors, increasing design flexibility.

6. Mechanical Fastening Risks

  • Loosening Risk: xem truc tiep bong da has higher thermal expansion (42% more than copper) increases the risk of loosening fasteners. Copper has lower thermal expansion, but contact resistance can still change over time.
  • Deformation Prevention Measures: Provide torque sequence information and specifications for connection washers and bolts to help prevent deformation of connections.

When installing copper and xem truc tiep bong da busbars, attention to performance, safety, and durability is essential. Although there are similarities, the different material properties require that copper busbars focus more on weight and thermal management, while corrosion protection measures must also be carefully considered.

Copper vs xem truc tiep bong da-choose the correct material for your project

There is debate over whether xem truc tiep bong da or copper is more suitable for busbars, as both have been successfully used. In the past 50 years, busbars have evolved beyond traditional distribution, with recent innovations shifting demand from copper to xem truc tiep bong da. Despite some misconceptions about xem truc tiep bong da, both materials can meet requirements if manufactured and installed correctly.

There is debate overCopper vs tuong thuat truc tiep bong da vs CCA: Which is More Suitable?, as both have been successfully used. In the past 50 years, busbars have evolved beyond traditional distribution, with recent innovations shifting demand from copper to xem truc tiep bong da. Despite some misconceptions about xem truc tiep bong da, both materials can meet requirements if manufactured and installed correctly.

If you have an electrical project and want to find the most suitable material for it, please feel free to contact Chalco. We will address all your questions regarding copper and xem truc tiep bong da busbars.Quick Quote

copper vs xem truc tiep bong da

Service field and cooperative partner of Chalco electrical busbar

Power transmission and distribution system:can be used in high-voltage transmission lines, substations, distribution transformers, and other power equipment.

Industrial power applications:such as factories, mines, and manufacturing facilities.

Buildings and building facilities:can be located in the distribution room and power box inside the building.

New energy systems:such as solar and wind power generation systems. They are used to convert new energy into electrical energy and transmit it to the power grid or energy storage equipment.

New energy electric vehicles:with the popularization of new energy electric vehicles, conductive xem truc tiep bong da busbars are also widely used in electric vehicle drive systems and charging stations. The high conductivity and lightweight performance of xem truc tiep bong da can not only meet the requirements of reaching the point, but also meet the requirements of automotive lightweight.

Service field and cooperative partner of Chalco electrical xem truc tiep bong da busbar

Ampacity chart of copper and xem truc tiep bong da busbar

Converting Copper to xem truc tiep bong da using an Ampacity Chart
Ampacity Conversion Chart Copper C110 30° C Rise 50° C Rise 65° C Rise xem truc tiep bong da 6101 30° C Rise 50° C Rise 65° C Rise
Flat Bar Size in Inches Sq. In Circ Mils Thousands Weight Per Ft in Lb. DC Resistance at 20° C, Microhms/Ft 60 Hz Ampacity Amp* Weight Per Ft in Lb. DC Resistance at 20° C, Microhms/Ft 60 Hz Ampacity Amp**
1/2*1 0.5 637 1.93 16.5 620 820 940 0.585 31 347 459 526
1/2*1 1/2 0.75 955 2.9 11 830 1100 1250 0.878 21 465 616 700
1/2*2 1 1270 3.86 8.23 1000 1350 1550 1.17 15 560 756 868
1/2*2 1/2 1.25 1590 4.83 6.58 1200 1600 1850 1.463 12 672 896 1036
1/2*3 1.5 1910 5.8 5.49 1400 1850 2150 1.755 10 784 1036 1204
1/2*3 1/2 1.75 2230 6.76 4.7 1550 2100 2400 2.048 9 868 1176 1344
1/2*4 2 2550 7.73 4.11 1700 2300 2650 2.34 8 952 1288 1484
1/2*5 2.5 3180 9.66 3.29 2050 2750 3150 2.925 6 1148 1540 1764
1/2*6 3 3820 11.6 2.74 2400 3150 3650 3.51 5 1344 1764 2044
1/2*8 4 5090 15.5 2.06 3000 4000 4600 4.68 4 1680 2240 2576
1/4*1/2 0.125 159 0.483 65.8 240 315 360 0.146 123 134 176 202
1/4*3/4 0.188 239 0.726 43.8 320 425 490 0.220 82 179 238 274
1/4*1 0.25 318 0.966 32.9 400 530 620 0.293 62 224 297 347
1/4*1 1/2 0.375 477 1.450 21.9 560 740 880 0.439 41 314 414 482
1/4*2 0.5 637 1.930 16.5 710 940 1100 0.585 31 398 526 616
1/4*2 1/2 0.625 796 2.410 13.2 850 1150 1300 0.731 25 476 644 728
1/4*3 0.75 955 2.900 11 990 1300 1550 0.878 21 554 728 868
1/4*3 1/2 0.875 1110 3.380 9.4 1150 1500 1750 1.024 18 644 840 980
1/4*4 1 1270 3.860 8.23 1250 1700 1950 1.170 15 700 952 1092
1/4*5 1.25 1590 4.830 6.58 1500 2000 2350 1.463 12 840 1120 1316
1/4*6 1.5 1910 5.800 5.49 1750 2350 2700 1.755 10 980 1316 1512
1/8*1/2 0.0625 79.6 0.241 132 153 205 235 0.073 247 86 115 132
1/8*3/4 0.0938 119 0.362 87.7 215 285 325 0.110 164 120 160 182
1/8*1 0.125 159 0.483 65.8 270 360 415 0.146 123 151 202 232
1/8*1 1/2 0.188 239 0.726 43.8 385 510 590 0.220 82 216 286 330
1/8*2 0.25 318 0.966 32.9 495 660 760 0.293 62 277 370 426
1/8*2 1/2 0.312 397 1.210 26.4 600 800 920 0.365 49 336 448 515
1/8*3 0.375 477 1.450 21.9 710 940 1100 0.439 41 398 526 616
1/8*3 1/2 0.438 558 1.690 18.8 810 1100 1250 0.512 35 454 616 700
1/8*4 0.5 636 1.930 16.5 900 1200 1400 0.585 31 504 672 784
1/16*1/2 0.0312 39.7 0.121 264 103 136 157 0.037 494 58 76 88
1/16*3/4 0.0469 59.7 0.181 175 145 193 225 0.055 327 81 108 126
1/16*1 0.0625 79.6 0.242 132 187 250 285 0.073 247 105 140 160
1/16*1 1/2 0.0938 119 0.362 87.7 270 355 410 0.110 164 151 199 230
1/16*2 0.125 159 0.483 65.8 345 460 530 0.146 123 193 258 297
Source:Copper Development Organization; xem truc tiep bong da Association
Note:Ratings depend upon configuration, air flow, ambient temp, etc. The values depicted are an approximation. Controlled testing is always required to validate.
Other considerationsForming the busbar (xem truc tiep bong da has a tendency to crack with very tight radius) Electroplating the busbar (white rust on xem truc tiep bong da, oxidation is an issue with xem truc tiep bong da) Configuration of the busbar (vertical or horizontal configuration)

Conductive xem truc tiep bong da busbar size reference table

Square angle xem truc tiep bong da bar
2mm 2*30 2*40 2*67 2*70 2.5* 25
3mm 3*10 3*15 3*20 3*25 3*30 3*40 3*50 3*60 3*67 3*75
3*110
4mm 4*10 4*15 4*20 4*25 4*30 4*40 4*45 4*50 4*60 4.6*60
4.8*9.8
5mm 5*15 5*20 5*25 5*30 5*35 5*40 5*50 5*60 5*80 5*100
6mm 6*20 6*25 6*30 6*40 6*50 6*54 6*55 6*60 6*65 6*70
6*75 6*80 6*100 6*120 6*150 6*160
6.3mm 6.3*50 6.3*63 6.3*63.5 6.3*80 6.35*50.8 6.35*76.2
7mm 7.6*80 7*150 7*4*20*4
8mm 8*11 8*30 8*40 8*50 8*51 8*60 8*63 8*63.5 8*65 8*70
8*80 8*90 8*100 8*120 8*125 8.8*28.6
9mm 9*170 9*125 9. 2*64
10mm 10*20 10*25 10*30 10*40 10*45 10*50 10*60 10*63 10*65 10*70
10*80 10*90 10*100 10*110 10*114 10*120 10*125 10*140 10*150 10*160
12mm 12*30 12*40 12*45 12*50 12*60 12*70 12*76 12*80 12*100 12*120
12*125 12*130 12*140 12*150 12*160
12.5mm 12.5*90 12.5*100 12.5*125 12.5*127 12.7*101.6 12.7*160
13mm 13*125 13*130 13*160
14mm 14*100 14*120 14.5*80
15mm 15*30 15*35 15*50 15*60 15*80 15*100 15*120 15*125 15*150
16mm 16*30 16*90 16*100 16*110 16*125 16*130 16*140 16*150 16*160
20mm 20*76 20*100 20*120 20*130
Square bar 19*19 30*45 15*15
Round bar Φ6 Φ8 Φ10 Φ11 Φ12 Φ14 Φ15 Φ15.6 Φ16 Φ18
Φ20 Φ21 Φ22 Φ23 Φ25 Φ27 Φ28 Φ30 Φ32 Φ35
Φ38 Φ40 Φ45 Φ50 Φ55 Φ60
Round angle xem truc tiep bong da bar
2mm R2*20 R2.5* 50
3mm R3*30 R3*40 R3*50 R3*60 R3*80 R3*100 R3*120 R3*160
4mm R4*25 R4*30 R4*35 R4*40 R4*50 R4*60 R4.1*44.1 R4.7*151
5mm R5*30 R5*35 R5*40 R5*45 R5*50 R5*60 R5*70 R5*75 R5*80
R5*90 R5*100 R5*120
6mm R6*40 R6*50 R6*60 R6*70 R6*80 R6*100 R6*120 R6*140 R6*160
R6.3*63 R6.35*76.5
7mm R7*70
8mm R8*40 R8*50 R8*60 R8*80 R8*100 RS*120
10mm R10*20 R10*40 R10*50 R10*60 R10*75 R10*80 R10*100 R10*120 R10*125
R10*150 R10*160 R10*170 R10.4*25
12mm R12*80 R12*100 R12*110 R12*120 R12*125 R12*150 R12*160
12.5mm R12.5*80 R12.5*125 R12.7*90 R12.7*127
13mm R13*120 R13*125
14mm R14*100 R14*120 R14*150
15mm R15*100 R15*120 R15*130 R15*150
16mm R16*150 R16*160
19mm R19.05*101.6 R19.05*127
20mm R20*80 R20*120 R20*130
Special-shaped hypotenuse *4*50 *5*50 *5*60 *6*40 *6*50 *6*60 *6*80 *8*60 *8*80
*8*100 *8*120 *10*40 *10*80 *10*100 *10*120 *12*80 *12*100 *12*120
*15*120 *20*130 *28*60

Chalco can provide you the most comprehensive inventory of xem truc tiep bong da products and can also supply you customized products. Precise quotation will be provided within 24 hours.

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