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6101 T6 Conductive tuong thuat truc tiep bong da Tubular Buspipe
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6101 T6 Conductive tuong thuat truc tiep bong da Tubular Buspipe

Chalco conductive tuong thuat truc tiep bong da tubular bus pipe conforms to ASTM B241, ASTM B 317M-07, GB/27676-2011, GB/T 33228-2016, IS:5082, IS:2673 etc. standards. Hot selling alloy products include 1350, 1060, 1070, 3003, 3A21, 6061, 6063, 6101 and some others.

6101 high-strength tubular conductive busbar is a high-strength conductive material, with 55% IACS guarantee, good corrosion resistance and weldability. It plays an important role in the safe transmission of power transmission and transformation systems.

Why choose Chalco 6101 tuong thuat truc tiep bong da tubular bus pipe

Chalco tuong thuat truc tiep bong da conductive bus pipes are produced by using the technology of casting hollow core billet + three roll rolling + cold stretching. The products have uniform and stable mechanical and electrical properties in both length and cross-sectional directions;

Chalco conductive tuong thuat truc tiep bong da tube products use independently developed rare earth and heat-resistant tuong thuat truc tiep bong da alloy materials, which have excellent processing, welding, conductivity, and heat resistance properties;

Chalco conductive tuong thuat truc tiep bong da tubes are widely used in power engineering such as transmission and transformation stations, as well as in power equipment such as transformers, and have established cooperation with many well-known enterprises.

cooperative partner

Specification of Chalco 6101 EC tuong thuat truc tiep bong da tubular busbar

Temper T6 T61 T63 T64 T65 T7 H14 H18 O
Outer diameter Φ60mm-Φ450mm
Wall thickness 3mm-15mm
Length The length of a single bus pipe can reach 15 meters;
deviation:+15~+25mm
Curvature m/L<2.0mm
Size and Deviation Click to view the [Size and Deviation Table]
Surface requirement The surface is smooth and flat, without cracks, wrinkles, inclusions, deformation, or distortion.
Product requirement The finished pipeline is completely straight;
High dimensional accuracy and high tensile strength;
Not prone to discharge and corona.
Profiles can be provided Certificate of origin;
Invoice and PL certified by Chamber of Commerce;
Test certificate according to EN 10204 3.1;
Other test reports that may be requested by the customer.

Electrical property of Chalco 6101 tubular tuong thuat truc tiep bong da bus bar

Alloy 6101 T6 6101 T61 6101 T63 6101 T64 6101 T65
Thermal conductivity W/mK (typical) 218 222 218 226 218
Thermal conductivity watts/sq.in/in℃ 5.3/5.4 5.5/5.6 5.4/5.5 5.715.8 5.715.8
Electrical conductivity percent IACS at 20℃(c) 55/56 57/58 56/57l 59.5/60.5 56.5/57.5
Electrical Resistivity(dc) at 20 ℃ (68°F) micorohms/sq.in/ft (d) 14.81/14.55 14.29/14.04 14.55/14.29 13.69/13.46 14.42/14.17
Temperature coefficient of electrical resistance at 20℃/℃(e) .00363/.00370 .00370/.00383 .0370/.00377 00393/.00400 00373/.00380

Chalco 6101 tubular tuong thuat truc tiep bong da bus bar hot selling product type

  • 6101 Seamless tuong thuat truc tiep bong da Bus Pipe
    6101 tuong thuat truc tiep bong da Bus Pipe

    Manufactured using seamless extrusion, offering superior mechanical strength and conductivity, ideal for high-load electrical systems to ensure stability and safety.

  • Tin-Plated 6101 tuong thuat truc tiep bong da Bus Pipe
    6101 tuong thuat truc tiep bong da Bus Pipe

    Tin-plated surface enhances corrosion and oxidation resistance, preventing contact oxidation and ensuring stable conductivity.

  • Nickel-Plated 6101 tuong thuat truc tiep bong da Bus Pipe
    6101 tuong thuat truc tiep bong da Bus Pipe

    Nickel plating improves wear and high-temperature resistance, making it suitable for electrical applications in harsh and high-temperature environments.

  • Anodized 6101 tuong thuat truc tiep bong da Bus Pipe
    6101 tuong thuat truc tiep bong da Bus Pipe

    Anodizing forms a dense oxide layer, providing excellent corrosion resistance and insulation, while enhancing wear resistance for use in demanding conditions.

  • Heat Shrink Insulated 6101 tuong thuat truc tiep bong da Bus Pipe
    Heat Shrink Insulated 6101 tuong thuat truc tiep bong da Bus Pipe

    Covered with heat-shrink insulation to provide superior electrical protection, preventing short circuits and arc faults in high-voltage systems.

  • 6101 tuong thuat truc tiep bong da Square/Rectangular Bus Pipe
    6101 tuong thuat truc tiep bong da Square/Rectangular Bus Pipe

    Square/rectangular shape increases surface area for better heat dissipation and offers higher current-carrying capacity, ideal for compact electrical system designs.

  • Perforated 6101 tuong thuat truc tiep bong da Bus Pipe
    Perforated 6101 tuong thuat truc tiep bong da Bus Pipe

    Perforations enhance heat dissipation, preventing overheating and ensuring optimal performance in high-power and high-load electrical systems.

  • Explosion Welded Copper-Clad tuong thuat truc tiep bong da Bus Pipe
    Explosion Welded Copper-Clad tuong thuat truc tiep bong da Bus Pipe

    Utilizes explosion welding to bond copper and tuong thuat truc tiep bong da, combining the superior conductivity of copper with the lightweight and cost-efficiency of tuong thuat truc tiep bong da.

Temper option for 6101 tuong thuat truc tiep bong da buspipe

  • 6101-T6 tuong thuat truc tiep bong da Bus Pipe

    Solution heat-treated and artificially aged to achieve maximum mechanical strength while maintaining good electrical conductivity. Ideal for high-stress applications in power transmission systems.

  • 6101-T5 tuong thuat truc tiep bong da Bus Pipe

    Cooled from an elevated temperature and artificially aged, offering a balanced combination of strength and conductivity. Frequently used in power distribution systems and high-load environments.

  • 6101-O tuong thuat truc tiep bong da Bus Pipe

    Fully annealed with maximum ductility and highest electrical conductivity. Best for easy forming and bending applications where conductivity is a top priority.

  • 6101-T4 tuong thuat truc tiep bong da Bus Pipe

    Solution heat-treated and naturally aged to provide moderate strength and high conductivity. Suitable for applications requiring a balance between mechanical performance and electrical efficiency.

  • 6101-T61 tuong thuat truc tiep bong da Bus Pipe

    A specialized variant of T6 with enhanced creep resistance and strength, making it ideal for prolonged service life in high-load environments.

  • 6101-T63 tuong thuat truc tiep bong da Bus Pipe

    Heat-treated and aged to optimize corrosion resistance and mechanical strength, often chosen for outdoor or corrosive environments.

Capabilities of Chalco 6101 conductive tuong thuat truc tiep bong da bus pipe

Production Capacity & Technical Expertise

  • High production capacity with multiple automated lines ensuring large-scale output.
  • Offers precision cutting, punching, bending, drilling, and other fabrication services.
  • Equipped with T4, T5, and T6 heat treatment capabilities to enhance conductivity and mechanical performance.

Superior Material Quality & Conductivity Assurance

  • Uses high-purity 6101 alloy with conductivity ≥ 55% IACS.
  • Meets ASTM B317 standards, ensuring stable and reliable performance.
  • Rigorously tested for electrical resistance and conductivity to guarantee long-term efficiency.

Surface Treatment & Corrosion Protection

  • Provides anodizing, tin/nickel plating, and protective spraying options.
  • Enhances corrosion resistance and extends service life.
  • Suitable for various industrial and power system environments.

Customization & Versatile Specifications

  • Customizable in diameter, wall thickness, length, and shapes, including round, square, and rectangular pipes.
  • Offers CNC precision machining, punching, bending, and drilling services.
  • Ideal for unique electrical layouts and complex structural designs.

Strict Quality Control & Inspection

  • Comprehensive quality checks from raw materials to finished products.
  • Key tests include dimensional accuracy, conductivity, mechanical properties, and corrosion resistance.
  • Certified by ISO 9001 and ASTM standards, ensuring product reliability.

Advantages of Chalco 6101 tubular tuong thuat truc tiep bong da bus bar

Advantages of tubular busbar

  • The tubular conductor has a larger cross-sectional area, reduces the influence of Skin effect and resistance loss, and improves the transmission efficiency;
  • Reduce Corona Inception Voltage;
  • Can be customized and assembled through various methods such as connection, bending, welding, etc., to adapt to different circuit layouts and topological structures.

Advantages of Chalco 6101 tuong thuat truc tiep bong da tubular busbar

  • It has high strength and processing performance, and can be made into circular or square tubes according to application requirements, making it easy to process, shape, and connect.
  • 6000 series tuong thuat truc tiep bong da alloy has good weldability and can be connected by various welding methods to improve the manufacturing and installation efficiency of conductors.
  • It has good thermal conductivity and can effectively dissipate heat. Under high current loads, it is possible to better control temperature and prevent overheating.

Advantages of Chalco 6101 tubular tuong thuat truc tiep bong da bus bar

More electrical tuong thuat truc tiep bong da tubular buspipe products in Chalco

Cooperative field of Chalco 6101 tuong thuat truc tiep bong da conductive tubular busbar

Tubular conductors are a new type of conductor that replaces traditional transmission conductors such as rectangular, slot shaped, strip busbar, and flexible conductors.

Used for 400KV, 220KV, 132 KV, and 33 KV switchyards, as well as for connecting large pivot twist substations such as 220KV, 500KV, 750KV, and 1000KV with multi circuit power grid lines and main transformers.

Application of Chalco 6101 round tubular busbar

  • tuong thuat truc tiep bong da alloy extruded pipes for high-frequency conductivity in power plants;
  • Current conductors in power construction projects;
  • The conductor connection between the power grid transmission conductor and the substation;
  • Jumpers in transmission lines;
  • Connecting conductors in power equipment;
  • High current DC ice melting device, etc.

Application of Chalco 6101 square tubular busbar

Chalco 6101 square tube bus has a low Skin effect ratio similar to the round tube, and has the advantage of relatively simple adapter plate required for installing the bus on the foundation insulator, and other flat sides are convenient for connecting the takeout mat. Typically used for generator phase and station busbars, it is located in a protective enclosure with staggered ventilation holes on the top and bottom surfaces.

Cooperative field of Chalco 6101 tuong thuat truc tiep bong da conductive tubular busbar

More electrical tuong thuat truc tiep bong da products in Chalco

Quick Quote

Size and deviation table of Chalco 6101 tuong thuat truc tiep bong da tubular busbar

Size table reference table
SCH 40 Nominal size
(in.)
Outside diameter of tube
(in.)
Wall Thickness
(in.)
Area
(sq. in.)
Weight
(lb/ft)
1 1.315 0.133 0.4939 0.581
1.25 1.66 0.14 0.6685 0.786
1.5 1.9 0.145 0.7995 0.94
2 2.375 0.154 1.075 1.264
2.5 2.875 0.203 1.704 2.004
3 3.5 0.216 2.228 2.621
3.5 4 0.226 2.68 3.151
4 4.5 0.237 3.174 3.733
5 5.563 0.258 4.3 5.057
6 6.625 0.28 5.581 6.564
8 8.625 0.322 8.399 9.879
SCH 80 Nominal size
(in.)
Outside diameter of tube
(in.)
Wall Thickness
(in.)
Area
(sq. in.)
Weight
(lb/ft)
1 1.315 0.179 0.6388 0.751
1.25 1.66 0.191 0.8815 1.037
1.5 1.9 0.2 1.068 1.256
2 2.375 0.218 1.477 1.737
2.5 2.875 0.276 2.254 2.65
3 3.5 0.3 3.016 3.547
3.5 4 0.318 3.678 4.326
4 4.5 0.337 4.407 5.183
5 5.563 0.375 6.112 7.188
6 6.625 0.432 8.405 9.884
8 8.625 0.5 12.763 15.009
Wall thickness deviation
Nominal wall thickness 3-5 >5 -8 >8-10 >10-12 >12-15 >15 -20
Ordinary level Average & nominal wall thickness ±0.30 ±0.50 ±0.70 ±0.9 ±1.10 ±1.3
Any & nominal wall thickness H14 ±0.40 ±0.60 ±0.90 ±1.10 ±1.3 ±1.6
T5A, T6, T10 ±12% of the specified wall thickness, maximum value is 1.90
High precision level Average & nominal wall thickness ±0.15 ±0.20 ±0.38 ±0.50 ±0.70 ±1.00
Any & nominal wall thickness H14 ±0.2 ±0.3 ±0.5 ±0.76 ±1.00 ±1.4
T5A, T6, T10 ±10% of the specified wall thickness, maximum value is 1.70
Outer diameter deviation
Nominal OD Ordinary level
Average & Nominal outer diameter Any & Nominal outer diameter
H14 T5A, T6, T10
50.00-80.00 ±0.24 ±0.30 ±0.45
80.00-120.00 ±0.35 ±0.40 ±0.62
120.00-150.00 ±0.45 ±0.50 ±0.75
150.00-200.00 ±0.65 ±0.7 ±1.00
200.00-250.00 ±0.77 ± ±1.2
250.00-300.00 ±0.96 ±1 ±1.5
300.00-350.00 ±1.3 ±1.4 ±1.8
High precision level
Nominal OD Average & Nominal outer diameter Any & Nominal outer diameter
H14 T5A, T6, T10
50.00-80.00 ±0.15 ±0.15 ±0.3
80.00-120.00 ±0.20 ±0.20 ±0.41
120.00-150.00 ±0.25 ±0.25 ±0.5
150.00-200.00 ±0.38 ±0.38 ±0.76
200.00-250.00 ±0.50 ±0.5 ±1.00
250.00-300.00 ±0.64 ±0.64 ±1.25
300.00-350.00 ±0.9 ±0.9 ±1.6
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